When is injector cleaning necessary?
In order to understand the condition of the injectors, you need to clearly listen to the “whispering” of your engine:
- increased fuel consumption (consumption rates),
- "triple" of the engine,
- unstable operation at idle,
- breakdowns during engine operation.
These symptoms should alert you and make you think about the stable operation of the system as a whole.
Frequency of cleaning injectors
There is no specific point in time that would indicate the frequency of their cleaning. Remember that if nothing bothers you about the operation of the engine, then there is definitely nothing that needs to be repaired. However, if symptoms appear, it is best to first carry out an analysis and determine the exact cause of the problem.
What will cleaning do?
When the injectors are cleaned, you will immediately feel changes in the operation of the engine. However, note that this depends on the amount of carbon deposits and instability before the cleaning process. Therefore, the more contaminants there are, the better the cleaning is done, the greater the chance of getting serviceable injectors.
Which indicates possible problems with the injector
Let us immediately note that there can be many reasons for unstable engine operation, ranging from a clogged fuel filter, a broken fuel pump, a failed spark plug or a faulty coil, to loss of compression, problems with the timing belt, etc. Along with this, one of the main signs of injector malfunction is difficulty starting the engine, especially when cold, as well as gasoline or diesel consumption (depending on the engine type), which increases noticeably. It is also necessary to note the unstable operation of the internal combustion engine in idle mode, similar to the so-called “triple” of the engine.
When driving, it is possible that one or several symptoms may occur quite frequently:
It must be added that such a malfunction must be corrected immediately, since problems with the injector negatively affect not only the service life of the engine and transmission, but also overall traffic safety. In a vehicle with faulty injectors, the driver may experience serious difficulties when overtaking, on steep hills, etc.
Cleaning engine injectors
This method is not the actual cleaning of the injectors, but it fully allows you to get rid of deposits on them without resorting to dismantling them.
First of all, this is much faster, but on the other hand, the result is not always effective. However, as VAZ-2112 car owners say, in some cases, this really helps.
Work process
- A compressor is connected to the system, similar to that described earlier, which is capable of increasing the pressure in the ramp to 3.2 atmospheres. In parallel, we connect a purifier in a container of at least 1 liter. (Most often, special injector cleaners are used in metal containers - approx.).
- Next, we start the engine and let it run for 10 minutes, after which we stop and let it rest for the same amount of time.
- Then we start it again and, by re-gassing, pass the entire liter of liquid through the injectors.
- When the engine stalls, change the spark plugs, which will become covered with soot.
The entire process of work in this way should not exceed one hour.
By the way, such work can render spark plugs unusable, so clean the injectors on the engine using old or spare spark plugs. Or guess the moment when you will change the spark plugs. We have already talked about the choice of spark plugs for 16-valve engines.
Procedure for removing oil injectors
Before you begin removing injectors from any car of the tenth VAZ family, you will need to relieve the pressure in the fuel system. Removing any element that is under pressure in any way can result in personal injury.
How to get rid of excess fuel
To relieve the existing fuel pressure, you need to turn off the fuel pump and exhaust the remaining gasoline:
- Fold down the cushion from the back row of seats.
- Below it is the fuel tank hatch.
- Unscrew the screws securing the hatch.
- Disconnect the wiring harness from the pump housing (the wires supply power).
After this, start the engine and wait until it stalls. It is recommended to turn the ignition on several times to ensure that there is no gasoline left in the system.
Next, you can begin to remove the injectors. It is recommended to prepare the necessary tools in advance:
- open-end wrench 17;
- a flat screwdriver with a narrow blade;
- Phillips screwdriver;
- hex key 6;
- rags.
All elements of the repair kit are usually at hand for any driver
How to remove parts from the engine
- Remove the air filter box (it will interfere with free access to the engine).
- Remove the wiring harnesses from the injectors.
- Then you will need to disconnect the wires from the idle speed control and from the throttle sensor.
- Next, remove the vacuum seal from the pressure regulator (it has a white braid).
- Using a 17 key, unscrew the bolts that secure the fuel frame to the body. To make it more convenient, you can remove the gas cable.
- It is better to unscrew the fasteners of the plate with which the ramp is pressed using a hexagon.
- The fuel rail must be removed very carefully, with the nozzles facing up.
- On a 16-valve engine, dismantling will take longer, since the ramp has a more complex structure and several types of fasteners.
- Next, you can remove the injectors themselves - to do this, disconnect the fastening brackets of the electrical connector with your finger, and then the injector bracket. During removal, gasoline may leak; it is recommended to place a cloth under the ramp.
To install a new injector, the socket is first thoroughly cleaned of dirt and fuel, and only then can the product be screwed in. It is better to drop a few drops of gasoline onto the rubber ring before installation - this will make the nozzle fit into the mounting hole more easily. All work is then carried out in reverse order.
Cleaning injectors with ultrasound
And another method that can be easily used to clean them is ultrasound.
Pros and cons of using ultrasound
There is still debate about how useful this method is, and there is no consensus on this. Some say that this method harms the injectors due to the destruction of the mesh, and that such work should only be combined with washing and dismantling. Others say that such work has a very good effect on the condition of the injectors and does not harm them in any way; moreover, the condition of ultrasonic cleaned injectors is comparable to new parts.
In any case, it is up to you to decide whether to use this method. The cost of such work at a car service is 2,000 rubles and takes about 4 hours.
Procedure for cleaning and replacing rubber seals
It is best to remove the injectors from the fuel rail and blow and clean each of them, and at the same time inspect them for wear on the rings. This method has a huge advantage over using an additive, since you can visually check how well the restoration work was carried out.
What tool can you use to make repairs?
To dismantle and replace seals you will need:
- diamond key 8;
- carburetor cleaner;
- a can of compressed air;
- rubber hose (you can use a vacuum cleaner);
- syringe with outlet diameter 10 mm;
- wire approximately 2 meters long;
- standard set of rings for injectors (includes eight products);
- rubber seals for fuel lines.
The repair and cleaning process is as follows:
- Remove the rubber seal from the nozzle.
- Place the rubber hose on the tail part of the nozzle.
- Connect the wire to the battery (you can choose any terminal).
- On the reverse side of the hose, connect an aerosol tube through a syringe to flush the carburetor.
- Holding the entire structure with your hands, spray the cleaner several times until the jets emitted become uniform.
- After cleaning, it is recommended to use the same principle to blow out the injectors with air from a can.
- Next, it is recommended to immediately put new rings on the product, after moistening them with gasoline.
In the photo the nozzle is in critical condition
The injector repair procedure can be considered accessible to beginners and inexperienced drivers. The only difficulty is dismantling the fuel rail, since you will have to first relieve the pressure in the system. Cleaning and replacing the rings on the injectors with your own hands gives the driver the opportunity to carry out the highest quality repairs of these elements and be confident that repeating the procedure will not be necessary for a long time.
Prices for cleaning injectors
- In order to clean the injectors that have been removed and fixed on the ramp, you will need a total cost of about 500 rubles .
- And to clean them in the service, you will pay about 2000 rubles , and this is the same as when cleaning with ultrasound.
Since such work does not pose any difficulty, it is much easier to do everything yourself.
Injector prices
If, after the cleaning and diagnostic procedure, you come to the conclusion that it is completely faulty and needs to be replaced, then it is worth noting that you should buy a strictly analog nozzle, with the part number indicated on its body. The average price for them is in the range of 1000-1500 rubles.
What injectors are installed on VAZ 2110–2112 cars
The main advantage of injectors for VAZ cars of the tenth family is that they are interchangeable. There are only two types of sprayers - produced by Bosch and Siemens. And each of them, regardless of marking and year of manufacture, can be replaced with another.
Bosch injectors are traditionally manufactured in black housing
When selecting, there is only one limitation - engine size. 1.5 injectors are not suitable for 1.6 liter engines.
The Siemens injector has a blue tip
Both Bosch and Siemens injectors of any marking can be installed on 8-valve and 16-valve engines.
Table: how to select injectors for VAZ 2110–2112 by marking
MB 3.5, Saab 1.7 | ||
0 280 150 007 | 265 cm3/min /3 bars | VW |
0 280 150 035 | 320.6cm3/min/2bars | Jaguar |
0 280 150 105 | 190 cm3/min /3 bars | Alfa 2.5/3.0, Jaguar XJS, Porsche, Renault, Triumph |
0 280 150 114 | 190 cm3/min | VW |
0 280 150 116 | 190 cm3/min | VW |
0 280 150 125 | 191.3 cm3/min | Renault, Triumph |
0 280 410 151 | 244 cm3/min/2 bars | BMW, Jaguar |
0 280 410 151 | 308 cm3/min/3 bars | Volvo |
0 280 410 152 | 236.5 cm3/min | Alfa Turbo, BMW 2.8, 3.2 |
0 280 410 157 | 214.5 cm3/min /2.5 bars | Jaguar 3.6, 4.2 |
Siemens | Bosch |
Injector DEKA VAZ 6238 | 0 280 150 996 and 0 280 158 110 |
Injector DEKA VAZ 6393 | 0 280 158 502 |
Injector DEKA VAZ 20734 | 0 280 158 017 |
Injector DEKA VAZ 20735 | 0 280 158 022 |
Injector DEKA VAZ short 20734 | 280158017 |
Injector DEKA VAZ short 20735 | 0 280 158 022 |
How to clean injectors
Most often, the problem with the operation of injectors is their banal contamination. Therefore, to restore their functionality and return the injector to its nominal performance, it is enough to clean it. This can be done in two ways - without removing it from the engine (by adding a special cleaner to the fuel) and in the removed state (passing the cleaner through a separate nozzle or using ultrasound). The following methods are used for cleaning:
- mechanical;
- ultrasonic;
- using chemical compounds.
In this article we will talk about only a few, since cleaning injectors often requires additional professional equipment. You will find detailed information about self-cleaning in another material. Here we will briefly touch on these methods.
Cleaning the nozzle at home
A separate nozzle can be cleaned using special chemical compounds. For example, the same additives that are added to fuel to clean the system or the so-called “Carburetor Cleaner”. In this case, it is necessary to act according to the following algorithm:
- prepare in advance “Carburetor Cleaner” (or its equivalent in the form of a spray can), a contact button without locking the closed position, a syringe with a volume of 5 ml or more, a tube to extend the neck of the syringe with a seal, an empty container, preferably of large volume (5-10 liters ), a mobile phone charger with a cut plug, contact wires with terminals;
- Next, you need to insert the test nozzle into the back of the syringe (as tightly as possible, with or without a rubber band);
- after that, connect the terminals through the button to the charger and plug it into the outlet;
- insert the tube into the cleaning agent sprayer, and unfold the back of the nozzle into the prepared empty container;
- after that, press the sprayer so that a certain amount of the substance enters the nozzle;
- press the contact button to activate the nozzle.
If the nozzle is working properly, detergent should come out from its reverse side under pressure. The purging procedure must be repeated several times to achieve the required degree of cleanliness.
In addition to the check methods listed above, you can also mention checking the toxicity of gases and smoke - a low level of CO during gas release is a sign of poor injector performance. This method is practiced at some service stations as a way to monitor engine operation. Since both certain knowledge and equipment are needed, we will not consider it as one of the options for self-diagnosis.
You also cannot ignore and not pay attention to checking the injectors for fuel supply correction and lambda, but here the situation is the same as with toxicity, you will need not only diagnostic equipment, but also be able to understand all the numbers that the diagnostics will show you